Engineering the perfect fit for uneven stone architecture

How to Build a Sliding Barn Door | Ask This Old House · 4:25 · Video: This Old House · Watch at the source

In short: Watch master carpenters Nathan Gilbert and his father transform a chicken barn by installing custom sliding doors. This project highlights the precise techniques required to marry modern hardware with rugged, irregular masonry.

The project involves constructing and hanging sliding barn doors on a chicken barn in Lexington, MA. The team explains the mechanics of brackets, rails, and rollers before transitioning to the front of the structure. To accommodate an uneven granite opening, the crew used scribing techniques to ensure the door jambs fit perfectly against the stone.

The installation required drilling into the stone to insert threaded rods for stability. This meticulous approach allows for a seamless finish between rustic materials and functional hardware. The framing materials for such a project typically cost between $300 and $500, depending on the size.

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