The ancient art of lost-wax silver casting in 1969 Ethiopia

Ethiopia 1969 Reel 34 of 65 · 17:09 · Video: Penn Museum · Watch at the source

In short: This archival footage documents traditional Ethiopian metalworking techniques in Addis Ababa. It provides a rare, step-by-step look at how artisans transformed raw materials into intricate silver crosses using the lost-wax casting method, a process that remains a testament to enduring craftsmanship.

The footage, captured on April 30, 1969, details the meticulous preparation required for lost-wax casting. The process begins with carving a cross pattern into flat wax using a pointed knife. Artisans then refine the design by smoothing edges, welding small wax components onto the main assembly with a hot iron, and attaching a wax stick to serve as a channel for the metal.

Once the wax model is complete, the artisan encases it in a specialized clay mixture containing fine clay, charcoal, and burlap fibers for structural binding. After forming a crucible to hold the molten silver or alloy, the entire assembly is placed into a fire. This traditional method highlights the sophisticated manual skills involved in creating complex metal jewelry and religious artifacts.

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