Why a beautiful brick patio requires more than just stacking stones

How to Lay a New Brick Patio | This Old House · 5:38 · Video: This Old House · Watch at the source

In short: A stunning herringbone brick patio is an architectural triumph, but its beauty relies on invisible engineering. Before the first brick is laid, contractors must master complex grading and structural preparation to ensure the surface remains level and durable against the elements.

For landscape contractor Roger Cook, creating a high-end hardscape like the one at the Arlington house begins with understanding material constraints. The homeowners selected non-modular bricks—those where twice the width does not equal the length—to match a new chimney. While these bricks offer a specific aesthetic, they complicate traditional layouts. For example, achieving a 45-degree herringbone pattern with non-modular units requires precise manual adjustments and cutting bricks into smaller pieces to maintain the geometry. This specific project was part of a larger renovation effort at the Arlington house. The homeowners wanted to maintain visual consistency across their property.

The structural integrity of the patio is established long before the visible brickwork appears. The process involves digging out and prepping a base that is compacted in layers using stone and crusher. To ensure proper drainage and a level surface, a screed runs down rails along a main line set at an exact grade and pitch to level off stone dust. This rigorous preparation prevents the patio from shifting or sinking over time. The crew used a main line to guide the leveling process accurately. This ensures the pitch is correct for water runoff.

The final assembly follows a specific sequence of craftsmanship. The crew begins with a sailor course—a row of upright bricks—to establish the edges of the patio. Once this perimeter is set, they lay the primary herringbone pattern. The process concludes by sprinkling sand into the joints to fill the gaps between the bricks, securing the design and completing the transformation from a messy construction site to a finished landscape. This project was featured on America's first home improvement show. The team aims to demystify complex construction tasks for homeowners.

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