The evolution of a ball shaped by 130 years of physics

130 Years of American Football. How Did We Get Here? · 6:25 · Video: Popular Mechanics · Watch at the source

In short: From melon-shaped rugby balls to aerodynamic prolate spheroids, the football's design has been dictated by a century of tactical evolution. This video explores how manufacturing precision and changing rules transformed a simple piece of leather into a high-tech sporting icon.

The history of American football is inseparable from the physical evolution of the ball itself. Early iterations were melon-shaped, but as tactics shifted—most notably during the era of the "flying wedge"—the shape evolved into the angular prolate spheroid used today. This transition was driven by a need for better aerodynamic performance, visibility, and durability.

Since 1941, Wilson has been the primary steward of these balls, manufacturing every game ball for the NFL and NCAA at their factory in Ada, Ohio. Despite the common nickname "pigskin," the balls are actually made from tanned cowhide. The process involves over 100 employees who cut, sew, lace, and inflate approximately 4,000 footballs daily.

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